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Sub-problem 3.1: Total liquid hold-up and flow regime for air-kerosene downflow at 1 atm (Ni/Mo/Al2O3 spheres; G = 0.2 kg/m2s; L = 10 kg/m2s)

1) Start a new project by selecting Start new query .

2) Apply the following problem specifications, namely the Liquid composition: 100% kerosene, Gas composition: 100% air, Pressure: 1 atm, Packing type: spheres, Packing material: Catalyst (Ni/Mo/Al 2O3) and Liquid hold-up measurement technique: Weighting.

3) Save  the project as Case problem III.mr.
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4) Select the Plot button .
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5) Specify the X-axis as gas mass flow rate (In the Horizontal axis panel, click on the Operating conditions knob, and highlight Gas mass flow rate).
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6) Specify the Y-axis astotal liquid holdup (In the Vertical axis panel, click on the Hydrodynamics knob, then on Total liquid holdup knob, and highlight Experimental).
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7) In the Advanced tab, specify the discriminate value as liquid mass flow rate (Click on the Operating conditions knob, and highlight Liquid mass flow rate). Press OK.
 

 

8) Select the Discriminate series button.

9) In the Value discrimination panel, the min-max range for the liquid mass flow rate rests between 0.5 and 14 kg/m2s. Divide it into an infinite number of classes (i.e. 1000), and press OK. A new diagram with specific series in terms of liquid mass flow rate will be created.
 

10) Five distinctive liquid mass flow rates are exposed in the legend. The problem statement requests the evaluation of total liquid holdup at a liquid mass flow rate of 10 kg/m2s, which is located between the 9 and 14 kg/m2s series showcased on the diagram. To alleviate the diagram, unselect the series corresponding to liquid mass flow rates of 0.5, 1 and 5 kg/m2s. Right click on the legend and uncheck the boxes related to these series in the Draw field. Press OK.
 

CONCLUSION #1:  Based on the latter diagram, it can be concluded that the total liquid holdup for air-kerosene downflow through a bed of spherical Ni/Mo/Al2O3 catalysts at air mass flow rate of ca. 0.2 kg/m2s and kerosene mass flow rate of 10 kg/m2s should rest near 0.14 or 14% of kerosene volume per bed volume.

11) Select the Discriminate series button . Change the Value discrimination option for Code discrimination option, and choose General flow regime in the combo box. Press OK. The same diagram with a new discrimination will be created.
 

CONCLUSION #2:  By comparing the last two diagrams, it should be expected that the high interaction flow regime will pre-dominate based on the operating conditions established in the problem statement and experimental results given by Morsi.

12) For more precise information on the flow regime, select, in the Discriminate series  (Code discrimination), the Specific flow regime option. Press OK.
 

CONCLUSION #3: The exact flow regime operation in the high interaction region is the pulsing flow.
 
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